Validation Architecture & HiL Automation
Senior Embedded Systems Validation Architect with 4 years of experience in real-time testing, test automation, and system integration for complex embedded controllers. Expert in architecting Python-PyTest frameworks and HiL (Hardware-in-the-Loop) platforms like Typhoon HIL and dSPACE. Specialized in integrating AI-assisted workflows (LLMs & RAG) to accelerate test authoring and improve regression efficiency.
| Category | Tools & Technologies |
|---|---|
| HiL Platforms | Typhoon HIL 606, dSPACE SCALEXIO |
| Automation | Python (PyTest, unittest), CAPL, ProveTech, VB.NET, Embedded C, C++ |
| Modeling | MATLAB/Simulink (MiL/SiL/HiL), FMI/FMU, Typhoon Schematic Editor |
| Protocols | CAN, LIN, FlexRay, MQTT, Ethernet, MODBUS |
| Diagnostics | CANoe, INCA, TestRail, SCADA |
| AI Integration | Ollama, Open-source LLMs, RAG, TinyML, EdgeAI, TensorFlow lite |
| Standards | ASPICE, ISO 26262, Agile/V-Model |
Senior Embedded Systems Engineer | Sep 2024 β Present
- Architected and deployed a scalable Python-PyTest HiL automation framework for inverter and BESS controllers.
- Implemented AI-assisted requirement-to-test automation using open-source LLMs and RAG pipelines.
- Integrated automation into CI/CD pipelines, reducing regression effort by 30%.
- Modeled BESS components for validation of grid-response scenarios including FRT, ROCOF, and LVRT/HVRT.
HiL Validation Engineer - Embedded Systems | Aug 2022 β Sep 2024
- Led ASPICE SWE.5/SWE.6-aligned firmware integration test plans for powertrain ECUs.
- Increased regression coverage by 50% through scalable HiL test architecture and optimized simulation.
- Automated tests using Python, CAPL, and VB.NET, reducing manual effort by 35%.
- Validated cloud-connected vehicle features by testing data flow between physical ECUs and cloud APIs.
- What it is: An end-to-end TinyML pipeline for real-time hardware anomaly detection in Battery Energy Storage Systems (BESS) and Electric Vehicles (EVs). Deploys a Quantization-Aware Autoencoder on resource-constrained microcontrollers using TensorFlow Lite INT8, reducing the model size from ~343 KB to ~4 KB (>98% compression) while enabling deterministic, low-latency, fully offline edge inference. Includes an industrial validation dashboard, automated model artifact generation (
.tflite,.h,.hex), and a C++ inference engine with DSP-based signal filtering for safety-critical embedded applications. - Tech Stack:
TensorFlow/Keras,TensorFlow Model Optimization (QAT),TensorFlow Lite (INT8),TinyML,Python,Streamlit,C/C++,DSP,Pandas,NumPy
- What it is: An ultra-low-footprint (~6.2 KB) TinyML pipeline running a deep neural network on-device to estimate battery cell State of Charge (SoC) and State of Health (SoH) simultaneously with 91.5% optimized TFLite accuracy. Auto-generates a bare-metal C++ header array (model.h) for direct microcontroller deployment.
- Tech Stack:
TensorFlow,tfmot (Quantization-Aware Training),TFLite (INT8/Float32),Python,C/C++,Pandas
- What it is: A benchmarking suite to evaluate LLM performance (TPS, Latency, RAM/CPU usage) on local and embedded hardware across various temperature values.
- Tech Stack:
Python,llama.cpp,Ollama,System Monitoring
- What it is: A fully offline Retrieval-Augmented Generation (RAG) pipeline for secure interactions with private PDFs, keeping all embeddings and computations on-device.
- Tech Stack:
Ollama,Vector Databases,Python,NLP
- What it is: Academic research at IIT Guwahati investigating mathematical models and simulations for dynamically charging drones mid-flight using Intelligent Reflecting Surfaces (IRS) to mitigate NLoS outages.
- Tech Stack:
MATLAB/Simulink,Mathematical Modeling,RF Systems,Wireless Power Transfer
- What it is: End-to-end telemetry system, custom PCBs, and sensor networks designed for live-tuning CVT, suspension, and wireless safety systems on Baja SAE off-road vehicles.
- Tech Stack:
Embedded C (Arduino/MSP430),CAN Bus,Custom PCB (Proteus),Hardware Sensors
- M.Tech in Electrical and Electronics Engineering | Indian Institute of Technology (IIT), Guwahati
- B.E. in Electronics and Telecommunication Engineering | Government College of Engineering (GECA), Aurangabad
- HiL Test Automation β Typhoon HIL, Inc. (2024)
- ISTQB Foundation Level (CTFL) β edForce (2023)
- Machine Learning β Coursera (2023)
- Functional Safety β Knowledge of ISO 26262 concepts and testing practices
- Email: omkar6589@gmail.com
- Location: Bengaluru, India
- LinkedIn: OMKAR JADHAV