Reject implausible RCC6 battery readings

.github/workflows/rcc6-release-build.yml

@@ -85,9 +85,9 @@ jobs:
 
           out = Path("release")
           out.mkdir()
-          app_name = "NeonPocketMC-RCC6-Ultimate-Observer-v1.3.0-rc.2-app.bin"
-          recovery_name = "NeonPocketMC-RCC6-Ultimate-Observer-v1.3.0-rc.2-full-recovery-preserves-meshcore-settings.bin"
-          configurator_name = "NeonPocketMC-RCC6-Ultimate-Server-v1.3.0-rc.2-configurator.zip"
+          app_name = "NeonPocketMC-RCC6-Ultimate-Observer-v1.3.0-rc.3-app.bin"
+          recovery_name = "NeonPocketMC-RCC6-Ultimate-Observer-v1.3.0-rc.3-full-recovery-preserves-meshcore-settings.bin"
+          configurator_name = "NeonPocketMC-RCC6-Ultimate-Server-v1.3.0-rc.3-configurator.zip"
           (out / app_name).write_bytes(app)
           (out / recovery_name).write_bytes(merged)
 

README.md

@@ -54,7 +54,7 @@ The USB configurator accepts only the two full Room Server profiles (and the exi
 
 ## What each role does
 
-- **RCC6 Ultimate observer/repeater:** forwards mesh traffic, observes packets, joins 2.4 GHz Wi-Fi, publishes to at most two MQTT brokers, and serves the full Ultimate dashboard. The human-first analytics and Nearby overhaul arrived in RC1; current `v1.3.0-rc.2` adds explicit saved-location advert sharing. Prior server/repeater releases remain available.
+- **RCC6 Ultimate observer/repeater:** forwards mesh traffic, observes packets, joins 2.4 GHz Wi-Fi, publishes to at most two MQTT brokers, and serves the full Ultimate dashboard. Current `v1.3.0-rc.3` rejects impossible RCC6 battery readings while retaining explicit saved-location advert sharing. Prior server/repeater releases remain available.
 - **Room Server, both sizes:** hosts the standard MeshCore room/client protocol with 32 recent posts held in RAM. A reboot clears those buffered posts. Repeating is optional but defaults off; a separate repeater is recommended.
 - **Room Server, minimal:** LoRa room service and USB CLI only. It has no Wi-Fi, Web dashboard, or MQTT code to configure.
 - **Room Server, full:** adds 2.4 GHz AP/STA onboarding, the authenticated dashboard, and one-way MQTT observation. MQTT data is never injected into RF.
@@ -65,15 +65,15 @@ All roles use fail-closed MeshCore storage and default their own adverts to **3-
 
 | Image | Setup after flashing |
 |---|---|
-| Ultimate repeater/observer `v1.3.0-rc.2` | Supplied Windows/Linux network wizard |
-| Ultimate Room Server full headless or full TFT | `v1.3.0-rc.2` network wizard; it also changes both room passwords |
+| Ultimate repeater/observer `v1.3.0-rc.3` | Supplied Windows/Linux network wizard |
+| Ultimate Room Server full headless or full TFT | `v1.3.0-rc.3` network wizard; it also changes both room passwords |
 | Room Server minimal headless or minimal TFT | USB serial CLI or the generic MeshCore USB configurator; no network wizard |
 
 Always attach a tuned LoRa antenna before powering or transmitting. Flash the selected application image at `0x10000`, leave USB connected, and do not deploy until the radio settings and passwords have been changed.
 
 ### Guided setup for observer and full profiles
 
-Download `NeonPocketMC-RCC6-Ultimate-Server-v1.3.0-rc.2-configurator.zip` from the same release as the selected firmware.
+Download `NeonPocketMC-RCC6-Ultimate-Server-v1.3.0-rc.3-configurator.zip` from the same release as the selected firmware.
 
 - **Windows:** double-click `Configure-RCC6-Windows.cmd`.
 - **Linux:** open the extracted folder in a terminal and run `sh configure-rcc6-linux.sh`.
@@ -264,18 +264,18 @@ Install [esptool](https://docs.espressif.com/projects/esptool/en/latest/esp32c6/
 
 The current RCC6 Ultimate server release files are:
 
-- `NeonPocketMC-RCC6-Ultimate-Observer-v1.3.0-rc.2-app.bin`
-- `NeonPocketMC-RCC6-Ultimate-Observer-v1.3.0-rc.2-full-recovery-preserves-meshcore-settings.bin`
-- `NeonPocketMC-RCC6-Ultimate-Server-v1.3.0-rc.2-configurator.zip`
+- `NeonPocketMC-RCC6-Ultimate-Observer-v1.3.0-rc.3-app.bin`
+- `NeonPocketMC-RCC6-Ultimate-Observer-v1.3.0-rc.3-full-recovery-preserves-meshcore-settings.bin`
+- `NeonPocketMC-RCC6-Ultimate-Server-v1.3.0-rc.3-configurator.zip`
 
-Room Server `v1.3.0-rc.2` uses these profile-specific names:
+Room Server `v1.3.0-rc.3` uses these profile-specific names:
 
 | Profile | Application update | Recovery image |
 |---|---|---|
-| Minimal headless | `NeonPocketMC-RCC6-Ultimate-Room-Server-minimal-headless-v1.3.0-rc.2-app.bin` | `NeonPocketMC-RCC6-Ultimate-Room-Server-minimal-headless-v1.3.0-rc.2-full-recovery-preserves-meshcore-settings.bin` |
-| Minimal TFT | `NeonPocketMC-RCC6-Ultimate-Room-Server-minimal-tft-v1.3.0-rc.2-app.bin` | `NeonPocketMC-RCC6-Ultimate-Room-Server-minimal-tft-v1.3.0-rc.2-full-recovery-preserves-meshcore-settings.bin` |
-| Full headless | `NeonPocketMC-RCC6-Ultimate-Room-Server-full-headless-v1.3.0-rc.2-app.bin` | `NeonPocketMC-RCC6-Ultimate-Room-Server-full-headless-v1.3.0-rc.2-full-recovery-preserves-meshcore-settings.bin` |
-| Full TFT | `NeonPocketMC-RCC6-Ultimate-Room-Server-full-tft-v1.3.0-rc.2-app.bin` | `NeonPocketMC-RCC6-Ultimate-Room-Server-full-tft-v1.3.0-rc.2-full-recovery-preserves-meshcore-settings.bin` |
+| Minimal headless | `NeonPocketMC-RCC6-Ultimate-Room-Server-minimal-headless-v1.3.0-rc.3-app.bin` | `NeonPocketMC-RCC6-Ultimate-Room-Server-minimal-headless-v1.3.0-rc.3-full-recovery-preserves-meshcore-settings.bin` |
+| Minimal TFT | `NeonPocketMC-RCC6-Ultimate-Room-Server-minimal-tft-v1.3.0-rc.3-app.bin` | `NeonPocketMC-RCC6-Ultimate-Room-Server-minimal-tft-v1.3.0-rc.3-full-recovery-preserves-meshcore-settings.bin` |
+| Full headless | `NeonPocketMC-RCC6-Ultimate-Room-Server-full-headless-v1.3.0-rc.3-app.bin` | `NeonPocketMC-RCC6-Ultimate-Room-Server-full-headless-v1.3.0-rc.3-full-recovery-preserves-meshcore-settings.bin` |
+| Full TFT | `NeonPocketMC-RCC6-Ultimate-Room-Server-full-tft-v1.3.0-rc.3-app.bin` | `NeonPocketMC-RCC6-Ultimate-Room-Server-full-tft-v1.3.0-rc.3-full-recovery-preserves-meshcore-settings.bin` |
 
 Do not substitute a similarly named observer, profile, or development artifact.
 

docs/releases/1.3-RC3.md

@@ -0,0 +1,15 @@
+# RCC6 Ultimate Observer & Room Server v1.3.0 RC3
+
+This experimental RCC6-L62/SX1262 safety update contains the Ultimate MQTT observer/repeater and all four Room Server profiles.
+
+## Battery-reading correction
+
+RCC6 ADC samples above the plausible 4.50 V ceiling for a single-cell battery are now treated as unavailable. TFT and Web dashboards show an unknown state instead of an impossible voltage, stale low-battery warnings are cleared, and MQTT status omits an unavailable measurement.
+
+## Files and flashing
+
+The release includes observer and minimal/full Room Server app images, matching settings-preserving recovery images, the Windows/Linux configurator, exact source/licenses, and an aggregate SHA-256 manifest.
+
+Normal updates use the selected app image at `0x10000`. Use a matching recovery image at `0x0` only for bootloader/partition recovery. Every recovery image stops before SPIFFS; never erase the whole chip.
+
+MQTT remains observation-only and never injects broker traffic into the mesh.

examples/simple_repeater/MyMesh.cpp

@@ -299,7 +299,8 @@ int MyMesh::handleRequest(ClientInfo *sender, uint32_t sender_timestamp, uint8_t
     uint8_t perm_mask = ~(payload[1]); // NEW: first reserved byte (of 4), is now inverse mask to apply to permissions
 
     telemetry.reset();
-    telemetry.addVoltage(TELEM_CHANNEL_SELF, (float)board.getBattMilliVolts() / 1000.0f);
+    const uint16_t battery_mv = board.getBattMilliVolts();
+    if (battery_mv) telemetry.addVoltage(TELEM_CHANNEL_SELF, (float)battery_mv / 1000.0f);
 
     // query other sensors -- target specific
     if ((sender->permissions & PERM_ACL_ROLE_MASK) == PERM_ACL_GUEST) {

examples/simple_room_server/MyMesh.cpp

@@ -196,7 +196,8 @@ int MyMesh::handleRequest(ClientInfo *sender, uint32_t sender_timestamp, uint8_t
     uint8_t perm_mask = ~(payload[1]); // NEW: first reserved byte (of 4), is now inverse mask to apply to permissions
 
     telemetry.reset();
-    telemetry.addVoltage(TELEM_CHANNEL_SELF, (float)board.getBattMilliVolts() / 1000.0f);
+    const uint16_t battery_mv = board.getBattMilliVolts();
+    if (battery_mv) telemetry.addVoltage(TELEM_CHANNEL_SELF, (float)battery_mv / 1000.0f);
     // query other sensors -- target specific
     if ((sender->permissions & PERM_ACL_ROLE_MASK) == PERM_ACL_GUEST) {
       perm_mask = 0x00;  // just base telemetry allowed

examples/simple_room_server/UITask.cpp

@@ -105,6 +105,8 @@ void UITask::renderCurrScreen() {
   if (room.batt_mv != 0) {
     if (!_battery_low && room.batt_mv <= ROOM_LOW_BATTERY_MV) _battery_low = true;
     else if (_battery_low && room.batt_mv >= ROOM_LOW_BATTERY_CLEAR_MV) _battery_low = false;
+  } else {
+    _battery_low = false;
   }
   char value[48];
 
@@ -144,9 +146,14 @@ void UITask::renderCurrScreen() {
   _display->print(value);
 
   _display->setCursor(3, 86);
-  snprintf(value, sizeof(value), "TXQ %u ERR %04X BAT %.2fV%s",
-           (unsigned)room.tx_queue, (unsigned)room.error_flags,
-           room.batt_mv / 1000.0f, _battery_low ? " LOW" : "");
+  if (room.batt_mv) {
+    snprintf(value, sizeof(value), "TXQ %u ERR %04X BAT %.2fV%s",
+             (unsigned)room.tx_queue, (unsigned)room.error_flags,
+             room.batt_mv / 1000.0f, _battery_low ? " LOW" : "");
+  } else {
+    snprintf(value, sizeof(value), "TXQ %u ERR %04X BAT --",
+             (unsigned)room.tx_queue, (unsigned)room.error_flags);
+  }
   _display->setColor(room.error_flags || _battery_low ? UIColor::warning_txt
                                                       : UIColor::primary_txt);
   _display->print(value);

scripts/verify_rcc6_room_server.py

@@ -69,9 +69,11 @@ def main() -> None:
             "WiFi.disconnect(true", "next_memory_probe = millis() + 30000")
 
     ui_cpp = read("examples/simple_room_server/UITask.cpp")
+    board_cpp = read("variants/heltec_rcc6/heltec_rcc6.cpp")
     boot_h = read("examples/simple_room_server/NeonPocketSplash.h")
     require(ui_cpp, "NeonPocketSplash::drawFrame", "NeonPocketSplash::FRAME_MILLIS",
-            "NEONPOCKET ROOM")
+            "NEONPOCKET ROOM", '"TXQ %u ERR %04X BAT --"')
+    require(board_cpp, "measured <= 4500U")
     require(boot_h, "DURATION_MILLIS = 3200", "FRAME_MILLIS = 125",
             "NEONPOCKETMC", "VECTOR BOOT", "RADIO LINK", "ROOM SERVICES",
             "MESH READY", "MAGENTA", "drawPocket", "MESHCORE ROOM SERVER")
@@ -100,14 +102,22 @@ def main() -> None:
             "What this RCC6 can hear", "Signal view", "drawNeighborMap",
             "renderTrafficMix", "drawSignalBars", "renderFreshBars",
             "/api/neighbors", "No advertised repeater locations yet",
-            'data-k="gps.adv_loc"', "Share saved coordinates")
+            'data-k="gps.adv_loc"', "Share saved coordinates",
+            'battValid?battVolts.toFixed(2):"—"')
     web_server = read("src/helpers/esp32/WebConfigServer.cpp")
     web_keys = read("src/helpers/WebConfigKeys.h")
     require(web_server, 'radio["advert_loc_policy"]', "wcIsValidAdvertLocationPolicy",
             '"gps advert %s"')
     require(web_keys, '"gps.adv_loc"', "wcIsValidAdvertLocationPolicy")
     require(mesh_h, "buildNeighborsJson", "has_location", "latitude_e6", "longitude_e6")
     require(mesh_cpp, "buildNeighborsJson", "has_location", "latitude_e6", "longitude_e6")
+    repeater_mesh = read("examples/simple_repeater/MyMesh.cpp")
+    require(mesh_cpp, "if (battery_mv) telemetry.addVoltage")
+    require(repeater_mesh, "if (battery_mv) telemetry.addVoltage")
+    mqtt = read("src/helpers/bridges/MQTTBridge.cpp")
+    require(mqtt, "if (measured) battery_mv = measured;")
+    require(web, "push(st.hist.batt,battValid?battVolts:null)",
+            "data.filter(Number.isFinite)", "if(!Number.isFinite(v))")
     for unsafe_route in ('/api/room/post', '/api/room/delete', '/api/room/client'):
         if unsafe_route in web:
             raise AssertionError(f"unsafe room mutation route present: {unsafe_route}")

src/helpers/bridges/MQTTBridge.cpp

@@ -2487,7 +2487,10 @@ void MQTTBridge::publishStatusToSlot(int index) {
   int packets_sent = -1;
   int packets_received = -1;
 
-  if (_board) battery_mv = _board->getBattMilliVolts();
+  if (_board) {
+    const uint16_t measured = _board->getBattMilliVolts();
+    if (measured) battery_mv = measured;
+  }
   if (_ms) uptime_secs = _ms->getMillis() / 1000;
   if (_dispatcher) {
     errors = _dispatcher->getErrFlags();
@@ -3365,7 +3368,10 @@ bool MQTTBridge::publishStatus() {
   int packets_sent = -1;
   int packets_received = -1;
 
-  if (_board) battery_mv = _board->getBattMilliVolts();
+  if (_board) {
+    const uint16_t measured = _board->getBattMilliVolts();
+    if (measured) battery_mv = measured;
+  }
   if (_ms) uptime_secs = _ms->getMillis() / 1000;
   if (_dispatcher) {
     errors = _dispatcher->getErrFlags();

variants/heltec_rcc6/heltec_rcc6.cpp

@@ -45,5 +45,6 @@ uint16_t HeltecRCC6Board::getBattMilliVolts() {
   raw /= 8;
   digitalWrite(PIN_ADC_CTRL, !ADC_CTRL_ENABLED);
 
-  return adcMultiplier * raw;
+  const uint32_t measured = static_cast<uint32_t>(adcMultiplier * raw);
+  return measured <= 4500U ? static_cast<uint16_t>(measured) : 0;
 }

variants/heltec_rcc6/platformio.ini

@@ -51,7 +51,7 @@ board_build.embed_files = src/certs/x509_crt_bundle.bin
 build_flags =
   ${heltec_rcc6.build_flags}
   -D NEONPOCKET_RCC6_REPEATER=1
-    -D FIRMWARE_VERSION='"v1.17.0-rxfix-rcc6-ultimate-v1.3.0-rc.2"'
+    -D FIRMWARE_VERSION='"v1.17.0-rxfix-rcc6-ultimate-v1.3.0-rc.3"'
     -D ADVERT_NAME='"RCC6 Ultimate Observer"'
   -D ADVERT_LAT=0.0
   -D ADVERT_LON=0.0
@@ -90,7 +90,7 @@ build_flags =
   ${heltec_rcc6.build_flags}
   -D NEONPOCKET_RCC6_ROOM_SERVER=1
   -D NEONPOCKET_SAFE_SPIFFS_BOOTSTRAP=1
-  -D FIRMWARE_VERSION='"v1.17.0-rcc6-room-v1.3.0-rc.2"'
+  -D FIRMWARE_VERSION='"v1.17.0-rcc6-room-v1.3.0-rc.3"'
   -D ADVERT_NAME='"RCC6 Room Server"'
   -D ADVERT_LAT=0.0
   -D ADVERT_LON=0.0

webui/index.html

@@ -1320,9 +1320,10 @@ <h1 style="margin:16px 0 8px" id="reboot-title">Rebooting&hellip;</h1>
       tile("Post deliveries",s.room_pushes,"pushes queued")+
       tile("Build profile",s.profile||"full-headless",s.experimental?"experimental":"supported"):
       tile("Neighbours",s.neighbors,"recently heard");
+    var battValid=Number(s.batt_mv)>0,battVolts=battValid?s.batt_mv/1000:null;
     $("#tiles").innerHTML=
       tile("Uptime",fmtUp(s.uptime_s))+
-      tile("Battery",(s.batt_mv/1000).toFixed(2),"V")+
+      tile("Battery",battValid?battVolts.toFixed(2):"—",battValid?"V":"unavailable")+
       roleTiles+
       tile("Last RF packet",s.recv?fmtAge(s.last_rx_age):"never")+
       tile("Packet rate",rxrate.toFixed(1)+" RX","/min · "+txrate.toFixed(1)+" TX")+
@@ -1350,7 +1351,7 @@ <h1 style="margin:16px 0 8px" id="reboot-title">Rebooting&hellip;</h1>
     push(st.hist.noise,s.noise);push(st.hist.txair,txload);push(st.hist.rxair,rxload);
     push(st.hist.txq,s.tx_queue);push(st.hist.mqttq,s.mqtt_queue);push(st.hist.heap,kb);
     push(st.hist.mqttok,mqttRate);push(st.hist.mqtterr,mqttErrRate);
-    push(st.hist.heapmin,minKb);push(st.hist.batt,s.batt_mv/1000);push(st.hist.wifi,s.wifi_rssi);
+    push(st.hist.heapmin,minKb);push(st.hist.batt,battValid?battVolts:null);push(st.hist.wifi,s.wifi_rssi);
     renderTrafficMix(s);drawSignalBars();renderFreshBars();
     var blue=color("--acc","#2b7de9"),green=color("--ok","#1d9d5f"),red=color("--err","#d64545"),orange=color("--warn","#c8871a"),mut=color("--mut","#66738a");
     legend("#leg-packets",[{n:"RX",v:rxrate.toFixed(1)+"/min",c:blue},{n:"TX",v:txrate.toFixed(1)+"/min",c:green}]);
@@ -1365,7 +1366,7 @@ <h1 style="margin:16px 0 8px" id="reboot-title">Rebooting&hellip;</h1>
     plot($("#spark-mqtt"),[{d:st.hist.mqttok,c:green},{d:st.hist.mqtterr,c:red}],false,0);
     legend("#leg-heap",[{n:"free",v:kb+" KB",c:green},{n:"minimum",v:minKb+" KB",c:red}]);
     plot($("#spark-heap"),[{d:st.hist.heap,c:green},{d:st.hist.heapmin,c:red}],false,0);
-    legend("#leg-link",[{n:"battery",v:(s.batt_mv/1000).toFixed(2)+" V",c:green},{n:"WiFi",v:s.wifi_rssi+" dBm",c:blue}]);
+    legend("#leg-link",[{n:"battery",v:battValid?battVolts.toFixed(2)+" V":"—",c:green},{n:"WiFi",v:s.wifi_rssi+" dBm",c:blue}]);
     plot($("#spark-link"),[{d:st.hist.batt,c:green},{d:st.hist.wifi,c:blue}],true);
     $("#stat-slots").innerHTML=sl.length?sl.map(function(x){
       // "filt" is sent only when the slot is not on the all-types default. A
@@ -1384,22 +1385,22 @@ <h1 style="margin:16px 0 8px" id="reboot-title">Rebooting&hellip;</h1>
     if(st.statsOn)st.statsTimer=setTimeout(pollStats,3000);
   });
 }
-function push(a,v){a.push(Number(v)||0);if(a.length>120)a.shift()}
+function push(a,v){var n=Number(v);a.push(v==null||!Number.isFinite(n)?null:n);if(a.length>120)a.shift()}
 function color(name,fallback){return getComputedStyle(document.documentElement).getPropertyValue(name).trim()||fallback}
 function plot(cv,series,perSeries,fixedMin,fixedMax){
   var dpr=window.devicePixelRatio||1,w=cv.clientWidth,h=90;
   cv.width=w*dpr;cv.height=h*dpr;
   var g=cv.getContext("2d");g.scale(dpr,dpr);g.clearRect(0,0,w,h);
   g.strokeStyle=color("--line","#e2e7ee");g.lineWidth=1;
   [0.25,0.5,0.75].forEach(function(p){g.beginPath();g.moveTo(0,h*p);g.lineTo(w,h*p);g.stroke()});
-  var all=[];series.forEach(function(s){all=all.concat(s.d)});
+  var all=[];series.forEach(function(s){all=all.concat(s.d.filter(Number.isFinite))});
   if(all.length<2)return;
   var commonMin=fixedMin!=null?fixedMin:Math.min.apply(null,all),commonMax=fixedMax!=null?fixedMax:Math.max.apply(null,all);
-  series.forEach(function(s){var data=s.d;if(data.length<2)return;
-    var mn=perSeries?Math.min.apply(null,data):commonMin,mx=perSeries?Math.max.apply(null,data):commonMax;
+  series.forEach(function(s){var data=s.d,valid=data.filter(Number.isFinite);if(valid.length<2)return;
+    var mn=perSeries?Math.min.apply(null,valid):commonMin,mx=perSeries?Math.max.apply(null,valid):commonMax;
     if(fixedMin!=null)mn=fixedMin;if(fixedMax!=null)mx=fixedMax;if(mx===mn){mx+=1;mn-=1}
-    g.strokeStyle=s.c;g.lineWidth=2;g.lineJoin="round";g.beginPath();
-    data.forEach(function(v,i){var x=i/(data.length-1)*(w-4)+2,y=h-4-(v-mn)/(mx-mn)*(h-10);i?g.lineTo(x,y):g.moveTo(x,y)});
+    g.strokeStyle=s.c;g.lineWidth=2;g.lineJoin="round";g.beginPath();var drawing=false;
+    data.forEach(function(v,i){if(!Number.isFinite(v)){drawing=false;return}var x=i/(data.length-1)*(w-4)+2,y=h-4-(v-mn)/(mx-mn)*(h-10);drawing?g.lineTo(x,y):g.moveTo(x,y);drawing=true});
     g.stroke();
   });
 }