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Open-source CAD for a low-cost, body-powered prosthetic hand with a gear-based selective clutch that routes a single input cable to multiple grasp modes.

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BodyPowered-MultiMode-Prosthetic-Hand

Open-source CAD for a low-cost, body-powered prosthetic hand with a gear-based selective clutch that routes a single input cable to multiple functional modes. It accompanies our Humanoids 2026 paper, "Open-Source Body-Powered Prosthesis with a Selective Gear-Based Clutch Mechanism for Switching Grasp Types." This repository contains the CAD models for a body-powered, underactuated prosthetic hand featuring a gear-based selective clutch for discrete mechanical mode switching.

body-powered_system

Modes

A sliding gear selects one output at a time. Inactive outputs are locked by fixed sector gears.

  • Finger flexion/extension (all fingers)
  • Finger adduction/abduction (four fingers)
  • Thumb opposition
  • Neutral (rest)

Key Specifications

Input Single body-powered cable
Differentials Two whiffletrees
Hand mass 331 g
Hardware cost $138 (excluding filament and silicone)
Materials PLA, PETG, cast silicone (Smooth-On Dragonskin 20)

Repository

  • Gear-Based Clutch Mechanism/: clutch CAD. The full assembly is in Shifting Gearbox V12.step.
  • Underactuated Prosthetic Hand/: hand CAD.

CAD was created in SolidWorks 2024. STEP files are provided for other CAD tools.

Fabrication

Custom parts are FDM-printed in PLA or PETG, and fingerpads are cast in silicone using printed molds. All other parts (shafts, pins, fasteners, needle roller bearings) are off-the-shelf.

Citation

@inproceedings{kontoudis2026bodypowered,
  title     = {Open-Source Body-Powered Prosthesis with a Selective Gear-Based Clutch Mechanism for Switching Grasp Types},
  author    = {Pacic, Evan and Jones, Remi and Paiz, Elijah and Kontoudis, George P. },
  booktitle = {IEEE-RAS International Conference on Humanoid Robots (Humanoids)},
  year      = {2026}
}

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Open-source CAD for a low-cost, body-powered prosthetic hand with a gear-based selective clutch that routes a single input cable to multiple grasp modes.

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