Skip to content

Latest commit

 

History

History
253 lines (201 loc) · 14.3 KB

File metadata and controls

253 lines (201 loc) · 14.3 KB

What VOLLEY actually is: a last-mile delivery vehicle, not a bigger spring

Nothing in this project has been built, fired, measured, qualified or flown, and no result here has been reviewed by a third party. Every number is a script output.

Extended 2026-08-14 by ADR-032

This file already had the idea and stopped one step short of it. §2 argues that a spent stage is a waste rather than a necessity, and then treats it as a host, something VOLLEY is mounted on.

ADR-032 takes the step: the stage is not merely the host, it is the machine. Its structure is the rail, its skin and avionics are the enclosure, and the deployer is what gets added, 11.45 kg of containment and about 3 kg of gas store.

Read that as an integration change and not a mission change. The stage has been the orbital delivery platform since ADR-002 in 2023, that is what makes this a last-mile programme and not a dispenser programme. What ADR-032 changes is how much of the deployment hardware the stage supplies, and LINEAGE.md keeps the two columns apart on purpose.

Four constraints dissolve rather than improve: the 44 % envelope overrun (nothing is stowed), the deployable-structure precision that killed PII-8 and PII-11 (no airgap, so millimetres rather than ppm), the supercapacitor bank no supplier sells, and the acceleration length that capped velocity at 1.30 m.

What it does not dissolve is that no launch provider has agreed to any of it. Everything below stands; the concept is the same and the vehicle it runs on has moved from beside the stage to the stage.

Written 2026-08-10. This repository has always described the machine and rarely the concept. Every document opens with a linear synchronous motor and works outward, which is the right order for an engineer and the wrong order for anyone asking why the thing should exist.

The idea came first and it is not about the motor.


1. The problem, in one sentence

A rideshare CubeSat does not choose its orbit. It inherits whoever paid for the launch.

The spring that ejects it delivers 1-2 m/s, sized to create clearance from the stage. That does change the orbit, no impulse leaves one untouched, and at 2.5 m/s it extends orbital lifetime by 8.2 %, but by a margin small enough that the satellite stays, for mission purposes, where the primary left it, and by the same margin for every satellite the deployer carries. Satellites carrying propulsion can correct for this. About 222 of the 4,800+ catalogued nanosatellites do. The rest go where the manifest put them and stay there.

That is not a deployment problem. It is a distribution problem, and a constellation is only a constellation once its members are distributed.

2. The idea: the stage that was going to burn up anyway

A launch vehicle's upper stage does its job in about ten minutes and then becomes debris. It is deorbited, or it is left to decay. Either way the mass, the structure, the attitude control and the residual propellant are thrown away.

POEM is the proof that this is a waste rather than a necessity. It is a spent PSLV fourth stage operated as a stabilised platform after its job is done, with power, navigation, attitude thrusters and a controlled reentry at the end. The precedent for stage reuse is flown.

VOLLEY is what you put on it to make the reuse worth something.

The concept, stated plainly

After the primary payload separates, the spent stage stops being debris and becomes a last-mile delivery vehicle. It repositions on its own reaction-control system between deployments, altitude shell to altitude shell, and at each station VOLLEY fires satellites off it at individually commanded velocities. When the magazine is empty the stage makes its final burn and reenters.

The satellites are never modified. Nothing is bolted to them, plated onto them, or wired into them. They arrive as they would have arrived at a spring, and they leave at a velocity chosen for each one.

This is the difference between a deployer and a delivery vehicle. A deployer releases satellites where the host already is. A delivery vehicle takes them somewhere.

3. Two configurations

3.1 Hosted, VOLLEY on a spent stage

The stage is doing something it was going to do anyway: exist in orbit for a while and then deorbit. VOLLEY converts that interval into deliveries.

Phase What happens
Primary separation The stage's contracted job ends
Station 1 Attitude hold; VOLLEY fires n satellites at commanded velocities
Reposition RCS burn to the next altitude shell
Stations 2...k Repeat until the magazine is empty
Disposal Final burn, controlled reentry

The economics of this are unusual and worth stating. The stage, its attitude control and its disposal burn are all paid for by the primary mission. VOLLEY's marginal cost to the launch is its own mass and the recharge feed. It is a payload that rides for the price of a payload and delivers like a transfer vehicle over a narrow band.

3.2 Dedicated, VOLLEY as the whole payload

On a small launcher, VOLLEY is the mission. The vehicle's job is to put one 126.6 kg machine into a parking orbit; the machine then distributes its manifest. There is no primary customer whose orbit everyone else inherits, because there is no primary customer.

This is the configuration where the phrase that started the project applies most literally: the launcher delivers the cannon, and the cannon delivers the satellites.

3.3 Two operating modes, and they cut across both configurations

Hosted and dedicated is where the machine sits. This is when it fires, and the difference matters more to a customer than the configuration does.

Deploy-on-arrival Loiter-and-distribute
What happens All twelve out shortly after insertion, then disposal The stage stays up, repositions between altitude shells on residual propellant, and fires at each station
What the customer buys Twelve satellites in one orbit at commanded velocities Twelve satellites across several orbits from one launch
What it asks of the stage Minutes to hours of life past its contracted job Weeks to months, and an owner willing to grant them
What ends it The disposal burn Drag, and see below

Loiter-and-distribute is the mode this concept exists for, and it is the one ADR-002 pointed at in 2023 when it made the stage the host rather than a free-flyer.

The boundary on it is computed rather than assumed, and it is tighter than it looks.

Altitude repositioning is cheap. Plane change is not, 133 m/s per degree, A15 band 8, against a whole shot of 16 m/s. The concept is altitude shells plus J2 doing the plane work over time, not a vehicle that flies to arbitrary orbits.

And duration is bought with altitude. E28 found the fleet reenters in 29-36 days at 350 km, with only the 450 km case surviving 90.

A50 modelled it on 2026-08-16. Satellite life is 476.6 days at 450 km, and walking three 50 km shells costs ~ 55 m/s, inside every host budget A20 swept. Days, weeks and months are all purchasable from 450 km upward, and orbital mechanics is not the constraint on loiter. The stage keep-alive agreement is.

And E28's central trade turns out not to be one. Across 350 to 450 km the 90-day plane spread moves 47.1° to 44.6°, about 5 %, while satellite life changes by 6.7x. At the shell spacing this architecture uses, spread is nearly altitude-independent and life is not, so the design rule is simply to go higher.

Read those durations as upper bounds. A50's decay model gives 70.6 days at 350 km against the 29-36 the GMAT runs observed, because astro.py's atmosphere is static, P79. E28 stays open until the model is checked against a variable atmosphere.

4. What the concept can and cannot do, quantified

The honest boundary matters more than the pitch, and this project has already established both halves of it.

Manoeuvre Cost Available?
Altitude shell change, 50 km 27.8 m/s, two-burn Hohmann at LEO Yes, but it is a real propellant bill, see A20
Phase / along-track spacing free; it is what differential velocity produces Yes, this is VOLLEY's own job
RAAN separation free, over time, from differential J2 Yes, A15 computed 367° of nodal spread in 90 days, in GMAT
Inclination change, 1° 133 m/s, A15 band 8 No. 8.1x VOLLEY's entire shot, and beyond a spent stage's RCS

Plane change is not on the menu and this project says so everywhere. One shot spent entirely on plane change buys 0.1229°, confirmed twice, once analytically and once in GMAT. Any framing that implies orbit-plane selection is false.

What is on the menu is altitude, phase, and, given time, RAAN. The last one is the interesting result: validation/A15_poem_campaign.md found that satellites left at different semi-major axes decay at different rates, their nodes regress at different rates, and the spread compounds. 367° of relative nodal position over 90 days, from a perturbation the deployer does not control and does not pay for.

So the delivery envelope is: a set of altitude shells reachable by the stage's own RCS, a commanded along-track distribution within each shell, and plane separation that develops for free over the campaign. validation/A20_reachable_envelope.md quantifies it against a host Δv budget.

5. Why this is not an orbital transfer vehicle, and should not claim to be

An OTV carries satellites to a destination using hundreds to thousands of m/s of propulsion. It changes planes. It rendezvouses. VOLLEY does none of that and cannot.

The argument is right-sizing, not superiority. A constellation that needs its members spread in phase and altitude does not need a spacecraft's worth of propulsion to do it, and an OTV makes the customer buy exactly that, plus its mass, cost and schedule, with the Δv shared across everything aboard. VOLLEY is sized for the job that is actually being asked for, and the job is smaller than the tool the market currently offers for it.

docs/LANDSCAPE.md puts it correctly: not the same market.

6. Why not just use a spring

Because a spring gives every satellite the same push, and distribution requires a difference.

Spring VOLLEY
Velocity 1-2 m/s, one value for every satellite 16.029 m/s, commanded per cell
Designed differential between satellites zero, any spread is manufacturing scatter up to the full range, resolvable to 0.0274 m/s (3σ)
Orbital lifetime extension +6.5 % at 2 m/s, +8.2 % at 2.5 m/s +60.2 %
30° of in-track phase 468 s of waiting, free 468 s of waiting, identically. No advantage (P56)
Deployer mass per 3U satellite ~6 kg, canisterised class 10.547 kg, VOLLEY loses, by 1.758x

The lifetime figure is the one to read, not the velocity ratio. VOLLEY is 6.4x a spring on raw Δv but 7.3-9.2x on what that Δv actually buys, because lifetime extension is superlinear in this regime. And the differential row has no ratio at all: it is a capability springs do not have, at any price.

Mass parity is withdrawn, P69

This section used to read "Mass is at parity. That is the part that surprises people, a magazine-fed electromagnetic launcher lands in the same kilograms-per-satellite class as a canister of springs." It does not. A21 band 4 asked for parity within 15 % and the measured ratio is 1.758: 10.547 kg per 3U satellite against a dispenser's ~6.0 kg. It failed on a change to this work rather than to the comparator, A46 replaced an 8.00 kg packaging placeholder with 50.04 kg of derived line items, and no enclosure change reaches parity: the lightest alternative structure costed would give 8.87 kg per satellite, ratio 1.48, still failing.

What survives the loss is the differential row, which is categorical rather than a ratio and which no mass correction touches.

Where it loses, because a page that only argues one way is a brochure. A spring is TRL 9 with thousands of deployments; VOLLEY is TRL 2-3 with nothing built or measured (E4). A spring asks its host for one deploy signal; VOLLEY asks for 150-300 W, a serial link and an authorised firing window. A spring has one failure mode; VOLLEY has a motor, a bank, a sled, an escapement and a gate. At 3U a customer who is willing to modify their satellite can fit a 0.5-1.2 kg cold-gas module and beat VOLLEY on mass by about 8x.

7. How the payload class changes the product

The argument is not the same at every size, and that is worth saying because the repository's economics turn on it.

Class What the customer is buying
3U / 6U Per-satellite commanded velocity. Low count, high value each. Mass per satellite loses to a dispenser by 1.758x and to a propulsion module by 12.4x
1U / PocketQube Distribution at volume. Deployer mass per satellite falls by up to 30x, which is where the commercial argument actually closes
ChipSat / femtosat A designed dispersion across a swarm. Individual velocity control stops being meaningful; what matters is the shape of the velocity distribution across hundreds of units, and no other deployer can produce one, because every alternative gives every unit the same push

docs/PAYLOAD_CLASSES.md carries the numbers. The ladder is the strongest commercial argument in the project and it is the least designed: until 2026-08 no cassette, cradle or gate existed for any class except 3U.


What this document is not

Evidence. Nothing here is measured. The concept rests on a machine that exists as models and CAD, and OPEN_PROBLEMS.md lists what is still open about it. The delivery envelope in §4 is computed from analysis/astro.py; the comparison in §6 from ../validation/A21_comparators.md; the plane-change ceiling from validation/A15_poem_campaign.md, which is the one row here an independent propagator has confirmed.

What would have to happen before any of this flies is a build-readiness question, and it is answered subsystem by subsystem in the Phase I close rather than here.